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Cold Header Integrated Oil Mist & Fume Collector
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Cold Header Integrated Oil Mist & Fume Collector

Cold Header Integrated Oil Mist & Fume Collector

The Cold Header Integrated Oil Mist & Fume Collector is an all-in-one fume and mist collection and purification system tailor-made for multi-station cold heading machines in the fastener industry. It integrates the gas collecting hood and purification main unit into one structure, eliminating the need for complex gas collection pipelines and brackets.
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Product Introduction

Product Description

 

The Cold Header Integrated Oil Mist & Fume Collector is an all-in-one fume and mist collection and purification system tailor-made for multi-station cold heading machines in the fastener industry. It integrates the gas collecting hood and purification main unit into one structure, eliminating the need for complex gas collection pipelines and brackets. It can be directly mounted on the top exhaust port of cold heading machines, greatly reducing installation cost and construction time. This equipment integrates three treatment stages: primary oil interception, medium-efficiency fiber filtration and high-voltage electrostatic adsorption. The internal flow path is optimized for high-concentration fume and mixed oil mist from cold heading processes. Fume passes through each purification stage at uniform speed, and oil droplets, mist and fine metal particles are fully intercepted and adsorbed, delivering a stable purification efficiency of over 95%. Drawing on 10 years of practical experience in industrial fume treatment, we have optimized the internal structure for anti-clogging performance. With drawer-type detachable filtration modules, daily maintenance and cleaning do not require professional personnel, enabling simple operation suitable for 24-hour continuous high-intensity production in cold heading workshops.

In actual production, the collector enables independent per-machine control: each cold heading machine is paired with one unit, no centralized system startup is required. Units can be flexibly started and stopped according to production schedules, effectively reducing overall energy consumption and operation & maintenance costs. For small and medium-sized production sites with scattered layout and fewer machines, the integrated solution requires lower upfront investment and offers more flexible deployment than centralized systems, making it ideal for environmental upgrades of small and medium fastener factories and new plant fit-outs. Our pre-sales technical team provides one-on-one adaptation solutions based on cold heading machine model, number of stations and workshop headroom to ensure optimal collection and purification performance. The equipment has been installed on hundreds of cold heading production lines in China and exported in batches to Russia, Mexico and other overseas markets, serving as a core product for many fastener industry agents.

product-730-730

Specifications

 

Parameter Item

Parameter Details

Compatible Equipment

Multi-station cold heading machines, fastener forming equipment

Power Supply

Three-phase 380V

Operating Power

1.1kW–3kW

Air Handling Capacity

2000–6000 m³/h

Air Inlet Diameter

Φ200mm

Purification Efficiency

≥95%

Structure Type

Integrated gas collection and purification structure

 

Applications

 

  • Fume and mist purification for multi-station cold heading machines
  • Single-machine purification in standard parts production workshops
  • Fume collection and emission treatment for cold heading forming processes
  • Environmental upgrades for small and medium-sized hardware processing plants

 

Customization Capability

 

We support customized adjustments based on cold heading machine specifications, on-site installation space and operating requirements. Overall dimensions, air outlet position and mounting method can be optimized according to customer-provided drawings or prototypes. Development lead time for a single customized unit is 30 working days. Minimum order quantity starts from 1 unit. Mixed configurations and models in the same batch are supported to meet diverse procurement needs of overseas agents and end customers.

 

Packaging & Shipping

 

We support international trade terms including EXW, FOB and DDP. Export orders are packed in reinforced custom solid wooden crates; bulk packaging is available upon request to withstand long-distance sea and land transportation and reduce damage. Standard models have a delivery lead time of 7–30 working days, and customized models 15–45 working days. We regularly share production progress photos and videos with customers for real-time order tracking.

 

Payment Terms

 

For standard models: 30% deposit, 70% balance settled before shipment. For customized products: 50% deposit, 50% balance settled before shipment. Settlement in USD and RMB is supported. Tiered volume discounts apply for bulk orders - the larger the order, the higher the discount. Please contact our sales team for details.

 

Partners

product-471-471
Zhejiang Dongming Stainless Steel Products Co., Ltd.
product-640-640
Shandong Tengda Fasten Tech. Co., Ltd.
product-581-581
Shanghai Chunzu Machinery Industry Co., Ltd.
product-360-360
Bosch Power Tools (China) Co., Ltd.
product-388-388
Hyodong Machine Co., Ltd.
product-800-800
Jiaxing CGR Spring Manufacturing Co., Ltd.
product-800-800
Ningbo Changhua Fuserashi Co.,ltd.
product-439-439
Shanghai NTN Corporation
product-218-218
AVIC Standard Parts Manufacturing Co., Ltd.

 

Customer Case

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